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Re: I never claimed to be a welder (aka Don's Turbo Build)
Posted: Sat Apr 18, 2009 12:28 pm
by Shaun41178(2)
he isn't using it, he pulled it for his 3800 swap.
Re: I never claimed to be a welder (aka Don's Turbo Build)
Posted: Tue Apr 21, 2009 12:05 pm
by Honest Don
found four potential candidates at the local u-pull-it. I'm going to try and round up some help to drag one home on Saturday
Re: I never claimed to be a welder (aka Don's Turbo Build)
Posted: Tue Apr 21, 2009 5:26 pm
by Honest Don
Is anybody interested in my crossover & downpipe/muffler? other than relocating the coil, they'll go right on a 2.8/th125 car.
If not, I'm just going to cut them up and fit them to the new motor/manifolds as needed.
Re: I never claimed to be a welder (aka Don's Turbo Build)
Posted: Thu Nov 05, 2009 2:23 pm
by Honest Don
well, its been awhile so I figured I'd give an update for whoever's still interested..
Here's the motor I picked up awhile back:
The teardown begins!
The Napa oil filter sold me when I went and looked at it
The cylinders actually look pretty good in person. I think I can get away with only a quick hone and some fresh rings:
Looking the heads over:
Aw dammit, looks like I'll be giving Smithberg a call.....
On the plus side of things, here's a comparison between the old and new intakes:

Re: I never claimed to be a welder (aka Don's Turbo Build)
Posted: Thu Nov 05, 2009 3:07 pm
by CincinnatiFiero
Your turbo should love that intake. Really want to 3400 my 88 now haha.
Re: I never claimed to be a welder (aka Don's Turbo Build)
Posted: Thu Feb 18, 2010 3:42 pm
by Honest Don
Yay, Parts!
Re: I never claimed to be a welder (aka Don's Turbo Build)
Posted: Thu Feb 18, 2010 9:21 pm
by Emc209i
Yay.
Re: I never claimed to be a welder (aka Don's Turbo Build)
Posted: Fri Feb 19, 2010 12:50 pm
by vortecfiero
looking good
Id recommend supporting the turbo as that type of exhaust tubing will crack from the weight and vibration.
Re: I never claimed to be a welder (aka Don's Turbo Build)
Posted: Fri Feb 19, 2010 12:54 pm
by KurtAKX
[quote="Honest Don"]Yay, Parts!
Looks like someone bought the expensive steel backed rubber intake manifold gaskets!!!
(unless they've become the standard since the last time I did that job)
I put a set in at 79k on the wife-mobile Aztek, at 146k now, haven't even had to top off the reservoir.
Re: I never claimed to be a welder (aka Don's Turbo Build)
Posted: Sun Feb 21, 2010 2:46 pm
by Honest Don
vortecfiero wrote:looking good
Id recommend supporting the turbo as that type of exhaust tubing will crack from the weight and vibration.
I have a support going from the turbo flange to the top of the transmission. Seems to work out pretty good
Re: I never claimed to be a welder (aka Don's Turbo Build)
Posted: Sun Feb 21, 2010 2:49 pm
by Honest Don
Dropped the heads off yesterday. Here's a few progress pics:
BOSSMAN wrote:Bringing these heads back to life for Don's project.
Before

After

Before

After

BOSSMAN wrote:Valve Job Before

Valve Job After - Custom Cutters for Turbo App.

Back Cut on Intake Valves (Valve Comparison)

Re: I never claimed to be a welder (aka Don's Turbo Build)
Posted: Fri Feb 26, 2010 6:35 pm
by Honest Don
BOSSMAN wrote:Almost done Don. Heads are now surfaced .010 and was able to remove the fittings in the heads (threaded fittings FYI). I plan to assemble them tonight and will have final pics then. This project is going quicker than I planned for. :thumb:

BOSSMAN wrote:All done, turned out real nice.

Re: I never claimed to be a welder (aka Don's Turbo Build)
Posted: Fri Feb 26, 2010 7:04 pm
by Shaun41178(2)
coool. its coming along.
Re: I never claimed to be a welder (aka Don's Turbo Build)
Posted: Fri Feb 26, 2010 7:27 pm
by Honest Don
Shaun41178(2) wrote:coool. its coming along.
slowly but surely. I'm finally back up to a 5 day workweek, so I actually have cash to work on it again
Re: I never claimed to be a welder (aka Don's Turbo Build)
Posted: Fri Feb 26, 2010 8:12 pm
by Emc209i
Bea u t i f ul.
