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Re: I never claimed to be a welder (aka Don's Turbo Build)

Posted: Sat Apr 18, 2009 12:28 pm
by Shaun41178(2)
he isn't using it, he pulled it for his 3800 swap.

Re: I never claimed to be a welder (aka Don's Turbo Build)

Posted: Tue Apr 21, 2009 12:05 pm
by Honest Don
found four potential candidates at the local u-pull-it. I'm going to try and round up some help to drag one home on Saturday

Re: I never claimed to be a welder (aka Don's Turbo Build)

Posted: Tue Apr 21, 2009 5:26 pm
by Honest Don
Is anybody interested in my crossover & downpipe/muffler? other than relocating the coil, they'll go right on a 2.8/th125 car.

If not, I'm just going to cut them up and fit them to the new motor/manifolds as needed.

Re: I never claimed to be a welder (aka Don's Turbo Build)

Posted: Thu Nov 05, 2009 2:23 pm
by Honest Don
well, its been awhile so I figured I'd give an update for whoever's still interested..


Here's the motor I picked up awhile back:

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The teardown begins!

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The Napa oil filter sold me when I went and looked at it :)

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The cylinders actually look pretty good in person. I think I can get away with only a quick hone and some fresh rings:

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Looking the heads over:

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Aw dammit, looks like I'll be giving Smithberg a call.....

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On the plus side of things, here's a comparison between the old and new intakes:


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Re: I never claimed to be a welder (aka Don's Turbo Build)

Posted: Thu Nov 05, 2009 3:07 pm
by CincinnatiFiero
Your turbo should love that intake. Really want to 3400 my 88 now haha.

Re: I never claimed to be a welder (aka Don's Turbo Build)

Posted: Thu Feb 18, 2010 3:42 pm
by Honest Don
Yay, Parts!

Re: I never claimed to be a welder (aka Don's Turbo Build)

Posted: Thu Feb 18, 2010 9:21 pm
by Emc209i
Yay.

Re: I never claimed to be a welder (aka Don's Turbo Build)

Posted: Fri Feb 19, 2010 12:50 pm
by vortecfiero
looking good
Id recommend supporting the turbo as that type of exhaust tubing will crack from the weight and vibration.

Re: I never claimed to be a welder (aka Don's Turbo Build)

Posted: Fri Feb 19, 2010 12:54 pm
by KurtAKX
[quote="Honest Don"]Yay, Parts!


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Looks like someone bought the expensive steel backed rubber intake manifold gaskets!!!
(unless they've become the standard since the last time I did that job)
I put a set in at 79k on the wife-mobile Aztek, at 146k now, haven't even had to top off the reservoir.

Re: I never claimed to be a welder (aka Don's Turbo Build)

Posted: Sun Feb 21, 2010 2:46 pm
by Honest Don
vortecfiero wrote:looking good
Id recommend supporting the turbo as that type of exhaust tubing will crack from the weight and vibration.
I have a support going from the turbo flange to the top of the transmission. Seems to work out pretty good

Re: I never claimed to be a welder (aka Don's Turbo Build)

Posted: Sun Feb 21, 2010 2:49 pm
by Honest Don
Dropped the heads off yesterday. Here's a few progress pics:


BOSSMAN wrote:Bringing these heads back to life for Don's project.
Before
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After
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Before
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After
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BOSSMAN wrote:Valve Job Before
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Valve Job After - Custom Cutters for Turbo App.
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Back Cut on Intake Valves (Valve Comparison)
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Re: I never claimed to be a welder (aka Don's Turbo Build)

Posted: Fri Feb 26, 2010 6:35 pm
by Honest Don
BOSSMAN wrote:Almost done Don. Heads are now surfaced .010 and was able to remove the fittings in the heads (threaded fittings FYI). I plan to assemble them tonight and will have final pics then. This project is going quicker than I planned for. :thumb:
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BOSSMAN wrote:All done, turned out real nice.
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Re: I never claimed to be a welder (aka Don's Turbo Build)

Posted: Fri Feb 26, 2010 7:04 pm
by Shaun41178(2)
coool. its coming along.

Re: I never claimed to be a welder (aka Don's Turbo Build)

Posted: Fri Feb 26, 2010 7:27 pm
by Honest Don
Shaun41178(2) wrote:coool. its coming along.

slowly but surely. I'm finally back up to a 5 day workweek, so I actually have cash to work on it again

Re: I never claimed to be a welder (aka Don's Turbo Build)

Posted: Fri Feb 26, 2010 8:12 pm
by Emc209i
Bea u t i f ul. :good: